Maintenance & Repairs

Coating Refurbishment Services

Conventional and Airless Spray Painting Services

IPES Specialist Services Division has the expertise and equipment to undertake paint touch up work with Brush and rollers. IPES has the equipment for airless spray equipment and Hopper Gun Spray systems suitable for application of Anti-Skid Deck Coating as well.

IPES use innovative equipment such as “power rollers” in order to minimise the paint spillage, wastage and easy to handle by our rope access crew as well.

We make sure the debris, dust and paint spillages are controlled and surrounding areas have been protected by containment netting or encapsulation netting.

Civil / Infra Structure / Decorative Painting Services

We do undertake decorative painting projects with our rope access crew. We design anchorage systems without damaging the roof structures of the buildings or other similar structures.

We offer decorative painting services to

Bridges
Buildings
Water tanks
Chimneys

Dry Grit / Garnet / Copper-Slag Blasting / Surface Preparation & Repair Services

IPES Specialist Services Division has the expertise and equipment to undertake Sa2.5 and Sa3 standards surface preparation and coating projects. We do have British Gas CSWIP and NACE Qualified Painting Inspectors and Supervisors to ensure quality services are being delivered.

We make sure the debris and dust are controlled and surrounding areas have been protected by containment netting or encapsulation netting.

Hydro Abrasive Blasting (HAB) System / Dust & Spark Free Blasting Services

We introduce innovative Hydro Abrasive Blasting technology, is a less aggressive form of blasting in comparison to dry blasting, working just as effectively.

The ricochet of media is reduced due to the cushioning effect created from the water acting as a lubricant between the media and the component surface. As a result, the angle of the media is changed, producing a lapping effect travelling across the surface, resulting in an even satin/ polished finish.

The illustrations below show the different processes of grit, bead and wet-blasting;

Diagram 1
Diagram 2
Diagram 3

Unlike dry blasting where the finish is produced by sheer force of media impact, hydro-blasting does not allow for media to be impregnated into the component, nor is there any dust created by the break-up of media. In the full advantage of its dust free, environmentally friendly process, as it means numerous tasks can be carried out simultaneously without the worry of dust spreading and impacting other areas of work.The Hydro Abrasive Blasting System consume less quantity of abrasives in comparison with Dry Blasting System. The HAB System uses less quantity of water in comparison with UHP WJ System.

An innovative method of surface preparation especially for the confined spaces, tank interiors, plants like refinery, where there are many safety restrictions such as spreading of dust, generation of spark during surface preparation.

HAB System, hydro abrasive blasting system has following advantages over Dry Blasting and UHP WJ – Ultra High-Pressure Water Jetting operations towards surface preparation prior to coating / painting. Refer the tabulation;

Characteristic HAB System Dry Blasting UHP WJ
Other Names Mix of abrasive + Water + Flash Rust Arrester, based on thickness of existing coating to be removed. Sand Blasting Ulta High Pressure water jetting,water blasting,etc
Surface Prep. Std Sa 2.5 Sa 2.5 WJ Std
Oprating Pressure 90-110Psi 90-110Psi Above 20,000 psi
Safety Safe Opration,No Dust,Less Pressure Dusty, Required special PPE High Pressure,Required special PPE

Hydro Abrasive Blasting produces less dust.  When blasting, dust is produced by the shattering of the dry abrasive particle and the substrate into small, airborne particles. When a wet particle shatters, the subsequent particle is enveloped in a water droplet. The additional mass weighs down the particle, causing it to fall to the ground. Hydro abrasive blasting has been proven to suppress dust up to 90% compared to dry blasting.

Less dust is not only safer, it requires much less /nil containment than dry blasting, which allows to take on jobs in situations where sandblasting isn’t feasible. Adding water is wide accepted as the most effective and efficient way to suppress dust.

Manual Prep. to St2 or St3 Standards

We do undertake coating repair projects with ST2 Manual Surface Preparation and ST3 Power Tool Surface Preparation. Our professional rope access crew make sure the edges of spot prepared areas has been feathered, stripe coats being applied to corners, edges and other sharp areas prior to each coat of primer or intermediate or topcoat applications.

UHP WJ / Ultra High-Pressure Water Jetting Services

We do have experienced rope access operatives who has handled the UHP WJ Nozzles with 30,000 psi at height of 100Mtrs on jack up legs of an Offshore Rig.

Miscellaneous IRM Services

IPES specialist service division offer inspection, repair, maintenance, installation, refurbishment and replacement services to Airports.

We offer the following services to airports;

  • Environmental Services – Cleaning of difficult to reach areas by Rope Access Crew
  • Blast Proof Film Installation to Glazing’s/Glass Windows
  • Cleaning & Painting of ATC with minimal disruption
  • Installation of bird restriction nettings

IPES Professional Rope Access Crew is ideal for the Inspection, Installation, Repair & Maintenance Services of Aircraft Warning Lights (ACWL) Systems at structures like Flare Stacks, Masts, Radio Towers, Skyscrapers, etc.

IPES Professional Rope Access Crew is ideal for the Overhead Cable Pulling, Cable Tray Installation, Cable Dressing, Cable Tray Bracket Installation Services at plants and offshore installations. The rope access crew can access the structure without installation of scaffolding. As the rope access system is a fail-safe mechanism, any risk of falling is being reduced to low.

IPES Repair & Maintenance division has the following equipment & accessories to undertake the cable pulling projects

  • Electric Lifting Winch
  • Cable Puller Machine
  • Swivels & Connectors
  • Pulling Grips
  • Wheels, Connectors, etc.

IPES Professional Rope Access Crew is ideal for the composite wrapping repair works. The rope access crew can access the structure without installation of scaffolding. As the rope access system is a fail-safe mechanism, any risk of falling is being reduced to low.

The composite wrapping repairs on;

  • Risers, Riser Pipes
  • Overhead Pipe Lines
  • Tank roofs
  • Vessels

IPES specializes in inspection, repair and maintenance of conveyor support structures mainly at Iron & Steel industry.

IPES specializes in inspection, repair, maintenance and refurbishment of various cranes using industry-leading rope access capabilities.

We offer services to;

  • Goliath Cranes
  • Gantry Cranes
  • Tower Cranes
  • Overhead Cranes
  • Deck Cranes
  • Jib Cranes
  • Loading Arms, etc.

IPES Professional Rope Access Crew is ideal for the dismantling, demolition works of unique structures like mast, Tower, jack Up Legs, derricks, cranes, etc.

IPES Professional Rope Access Crew is ideal for the Inspection, Installation, Repair & Maintenance Services of structures like Flare Stacks, Masts, radio Towers, etc.

The rope access crew can access the structure without installation of scaffolding. As the rope access system is a fail-safe mechanism, any risk of falling is being reduced to low. The Services offered are;

  • Flare Tip Inspection, Repair and Replacement
  • Flare Stack Installation
  • Flare Stack Repair & Replacement
  • Guy Wire Inspection, Maintenance & Replacement Services
  • ACWL – Aircraft warning Light Installations

IPES Professional Rope Access Crew is ideal for the Installation work of Heat Shield barriers towards Protection from heat radiation risk.

Rope Access Crew has undertaken similar works at;

  • BPCL, Mahul Refinery
  • Offshore Platform – Total ABK, Abu Dhabi Offshore

IPES Professional Rope Access Crew is ideal for the removal, Inspection, Replacement of insulation and cladding works at Hot Insulated or Cryogenic Insulated Service lines, Vessels, etc.

The rope access crew can access the structure without installation of scaffolding. As the rope access system is a fail-safe mechanism, any risk of falling is being reduced to low.

IPES Professional Rope Access Crew is ideal for the Mechanical Repairs, Piping and Fittings Installations at various structures or locations.

Various installations are:

  • Ladder or/and Ladder cages
  • Jetting Pipe Installations
  • Overhead Piping Installation, Replacements.
  • Platform installations
  • Pad Eye Installations

IPES Professional Rope Access Crew is ideal for the Installation of Wind Shields, Stiffeners, etc.

The rope access crew can access the structure without installation of scaffolding. As the rope access system is a fail-safe mechanism, any risk of falling is being reduced to low.

Inspection, Repair & Maintenance Services offered are;

  • Stiffeners on Flare Stacks, Columns, etc.
  • Wind Shields at Furnace

IPES Professional Rope Access Certified Welding Crew is ideal for the welding repair works, cutting and installation works. The rope access crew can access the structure without installation of scaffolding. As the rope access system is a fail-safe mechanism, any risk of falling is being reduced to low.

Repair & Maintenance Services offered are;

  • Structural Welding Repairs
  • Pipe welding
  • 6G / 6GR Welders with Rope Access Competence
  • SS welding

IPES Professional Rope Access Crew is ideal for the Inspection, Repair & Maintenance Services to the underside of the decks, platform structures. The rope access crew can access the structure without installation of hanging scaffolding. Rope Access crew will utilise the hybrid access solutions such as Tensioned Netting or WEB Deck Access System, in the work scope is huge, such as Sa 2.5 Blasting & 3 coat Painting System Application Underside of the Helideck Pancake.

Inspection, Repair & Maintenance Services offered are;

  • Surface Preparation & Painting of Under side of Deck, Platforms, etc.
  • Weld Repairs, Bracket Installations to the Underside of Deck, Platforms, Etc.
  • Cable Pulling, Cable Tray Installation, Cable Dressing, etc.

IPES specializes in inspection and maintenance of utility-scale wind turbine blades and towers using industry-leading rope access capabilities.IPES rope access teams provide expedient and cost-effective service because they don’t rely upon lifts or cranes to complete most work. The work is completed safely, efficiently and economically with a focus on minimizing downtime of the asset. The IPES Work Force are committed to professionalism, quality and exceptional customer service.

Our services include;

  • Blade Inspection Services; complete evaluation of all damages.
  • Blade Maintenance Services;
  • Repair of minor damages, pinholes and damage caused by wear and tear,
  • Paint repair & Tower Maintenance, Treatment towards rust on tower surfaces and flanges
  • Logo replacement
  • Environmental Services & Cleaning; including high-pressure washing and removal of oil spills if any.

IPES specializes in inspection, repair, maintenance, refurbishment and replacement of overhead pipeline by professional rope access crew with various skill set, such as Pipe Welding 6G/6GR, Blasters, Painters, Cladding & Insulation Technicians, etc.

We offer the following services to overhead pipelines;

  • Thickness Survey
  • Thickness Scanning of Elbows
  • Insulation & Cladding Repair, Replacement
  • Removal of Pipe Spool by rope access crew, without Scaffolding
  • Replacement of Pipe spools by rope access crew, without scaffolding

IPES specialist service division offer inspection, repair, maintenance, installation, refurbishment and replacement services to Metro Stations.

We offer the following services to Metro Stations;

  • Environmental Services – Cleaning of difficult to reach areas by Rope Access Crew
  • Blast Proof Film Installation to Glazing’s/Glass Windows
  • Installation of bird restriction nettings
  • Repair maintenance of Viaducts

IPES specialist service division offer inspection, repair, maintenance, installation, refurbishment and replacement services to Fertiliser Plants, Iron & Steel Plants, Chemical factories and other Heavy Industries.

We offer the following services;

  • Integrity Survey
  • RBI – Risk Based Inspection / Reliance Based Inspection
  • Coating Refurbishment Projects
  • Hydro Abrasive Blasting Services
  • Paint Repair Activities
  • Derrick Maintenance
  • Drop Object Surveys
  • Thickness Surveys
  • Tanks – Above Ground Storage Tanks
  • Tanks – External Painting
  • Tanks – Internal Painting
  • Sphere – Horton Spheres
  • Sphere – Inspection
  • Sphere – Maintenance
  • Columns – Exterior Repairs
  • Vessels – Exterior Repairs
  • Sprinkler Line – Repair
  • Sprinkler Line – Replacement
  • Sprinkler Line – Nozzle repairs
  • Pipe rack – Inspection
  • Pipe rack – Maintenance
  • Pipe – Pipe Support Corrosion Prevention
  • Overhead Line – Inspection
  • Overhead Line – Maintenance
  • Overhead Line – Insulation Replacement
  • AMC – Annual Maintenance Contracts
  • Installation, Removal and replacement activities by rope access crew without scaffolding

IPES specialist service division offer inspection, repair, maintenance, installation, refurbishment and replacement services to Fertiliser Plants, Iron & Steel Plants and other Heavy Industries.

We offer the following services;

  • Integrity Survey
  • Coating Refurbishment Projects
  • Paint Repair Activities
  • Conveyor structure repair & maintenance
  • RBI – Risk Based Inspection / Reliance Based Inspection
  • Installation, Removal and replacement activities by rope access crew without scaffolding

IPES specialist service division offer inspection, repair, maintenance, installation, refurbishment and replacement services to Shipyards, Dock yards, Ports and Naval Bases.

We offer the following services;

  • Coating Refurbishment Projects
  • Paint Repair Activities
  • Installation, Removal and replacement activities by rope access crew without scaffolding.
  • Crane – Repairs, Inspection & Coating Refurbishment
  • Inspection Activities at difficult to reach areas

IPES specialist service division offer inspection, repair, maintenance, installation, refurbishment and replacement services to Shipyards, Dock yards, Ports and Naval Bases.

We offer the following services;

  • Coating Refurbishment Projects
  • Paint Repair Activities
    Installation, Removal and replacement activities by rope access crew without scaffolding
  • Crane – Repairs, Inspection & Coating Refurbishment
  • Inspection Activities at difficult to reach areas

IPES specialist service division offer inspection, repair, maintenance, installation, refurbishment and replacement services to Shipyards, Dock yards, Ports and Naval Bases.

We offer the following services;

  • Coating Refurbishment Projects
  • Paint Repair Activities
  • Installation, Removal and replacement activities by rope access crew without scaffolding
  • Crane – Repairs, Inspection & Coating Refurbishment
  • Inspection Activities at difficult to reach areas

IPES specialist service division offer inspection, repair, maintenance, installation, refurbishment and replacement services to Shipyards, Dock yards, Ports and Naval Bases.

We offer the following services;

  • Coating Refurbishment Projects
  • Paint Repair Activities
  • Installation, Removal and replacement activities by rope access crew without scaffolding
  • Crane – Repairs, Inspection & Coating Refurbishment
  • Inspection Activities at difficult to reach areas

IPES specialist service division offer inspection, repair, maintenance, installation, refurbishment and replacement services to Refineries, Gas Plants and Bottling Units.

We offer the following services;

  • Integrity Survey
  • Coating Refurbishment Projects
  • Hydro Abrasive Blasting Services
  • Paint Repair Activities
  • Derrick Maintenance
  • Drop Object Surveys
  • Thickness Surveys
  • Tanks – Above Ground Storage Tanks
  • Tanks – External Painting
  • Tanks – Internal Painting
  • Sphere – Horton Spheres
  • Sphere – Inspection
  • Sphere – Maintenance
  • Columns – Exterior Repairs
  • Vessels – Exterior Repairs
  • Sprinkler Line – Repair
  • Sprinkler Line – Replacement
  • Sprinkler Line – Nozzle repairs
  • Pipe rack – Inspection
  • Pipe rack – Maintenance
  • Pipe – Pipe Support Corrosion Prevention
  • Overhead Line – Inspection
  • Overhead Line – Maintenance
  • Overhead Line – Insulation Replacement
  • AMC – Annual Maintenance Contracts
  • RBI – Risk Based Inspection / Reliance Based Inspection
  • Installation, Removal and replacement activities by rope access crew without scaffolding

IPES specialist service division offer inspection, repair, maintenance, installation, refurbishment and replacement services to Bridges, Jetties, Interchanges, etc.

We offer the following services;

  • Integrity Survey
  • Coating Refurbishment Projects
  • Hydro Abrasive Blasting Services
  • Paint Repair Activities
  • Splash zone maintenance
  • Overboard inspection, repair and maintenance activities
  • RBI – Risk Based Inspection / Reliance Based Inspection
  • AMC – Annual Maintenance Contracts
  • Installation, Removal and replacement activities by rope access crew without scaffolding

IPES specialist service division offer inspection, repair, maintenance, installation, refurbishment and replacement services to Jack Up Rigs, Semi-Submersible Rigs, etc.

We offer the following services;

  • Class Inspection Survey
  • Structural Integrity Survey
  • Thickness Survey
  • Jack Up Legs – Inspection
  • Jack Up Legs – Painting
  • Jack Up Legs – Bracing Replacement
  • K-Joint Replacement
  • Monkey Ladder Repairs
  • Monkey Ladder Installations
  • ACWL Replacement, Repairs
  • Jetting Pipe Replacement
  • Ladder Replacement
  • Anode Survey
  • Anod Depletion Survey
  • Anode Replacement
  • Derrick – Degreasing
  • Derrick – Painting
  • Derrick – Underside Painting
  • Derrick – Installation
  • Guide Line Survey
  • Guide Line Repairs
  • Paint Repair Activities
  • Drop Object Survey
  • API 4G / LOLER Inspections
  • LGI – Lifting Gear Inspections
  • Helideck – Underside Inspection
  • Helideck – Underside Painting
  • Helideck – Integrity Survey
  • Helideck – Drop Test
  • Helideck – Load Test
  • Under the Deck Inspection
  • Under the Deck Maintenances
  • Cable Pulling
  • Cable Tray Installations
  • Superstructure Painting
  • Tank – Internal Cleaning
  • Tank – Internal Painting
  • Pad Eye Installations
  • Crane Inspection
  • Splash Zone maintenance
  • Removal of Redundant Structures
  • AMC – Annual Maintenance Contracts
  • Helideck – Perimeter Net Installation, Inspection, Replacement
  • Installation, Removal and replacement activities by rope access crew without scaffolding
  • Overboard inspection, repair and maintenance activities

IPES specialist service division offer inspection, repair, maintenance, installation, refurbishment and replacement services to Offshore Platforms, Satellite Platforms, etc.

We offer the following services;

  • Structural Integrity Survey
  • Thickness Survey
  • Columns, Legs – Inspection
  • Columns, Legs – Painting
  • Monkey Ladder Repairs
  • Monkey Ladder Installations
  • ACWL Replacement, Repairs
  • Pipe Replacement
  • Ladder Replacement
  • Anode Survey
  • Anod Depletion Survey
  • Anode Replacement
  • Paint Repair Activities
  • Splash Zone maintenance
  • Drop Object Survey
  • API 4G / LOLER Inspections
  • LGI – Lifting Gear Inspections
  • Helideck – Underside Inspection
  • Helideck – Underside Painting
  • Helideck – Integrity Survey
  • Helideck – Drop Test
  • Helideck – Load Test
  • Under the Deck Inspection
  • Under the Deck Maintenances
  • Cable Pulling
  • Cable Tray Installations
  • Superstructure Painting
  • Tank – Internal Cleaning
  • Tank – Internal Painting
  • Pad Eye Installations
  • Crane Inspection
  • Removal of Redundant Structures
  • AMC – Annual Maintenance Contracts
  • Overboard inspection, repair and maintenance activities
  • Helideck – Perimeter Net Installation, Inspection, Replacement
  • Installation, Removal and replacement activities by rope access crew without scaffolding

IPES specialist service division offer inspection, repair, maintenance, installation, refurbishment and replacement services to Jack Up Rigs, Semi-Submersible Rigs, FPSO – Floating Production Storage and Offloading Unit, MODU – Mobile Offshore Drilling Unit, MOPU – Mobile Offshore Production Unit, etc.

We offer the following services;

  • Class Inspection Survey
  • Structural Integrity Survey
  • Thickness Survey
  • Jack Up Legs – Inspection
  • Jack Up Legs – Painting
  • Jack Up Legs – Bracing Replacement
  • K-Joint Replacement
  • Monkey Ladder Repairs
  • Monkey Ladder Installations
  • ACWL Replacement, Repairs
  • Jetting Pipe Replacement
  • Ladder Replacement
  • Anode Survey
  • Anod Depletion Survey
  • Anode Replacement
  • Derrick – Degreasing
  • Derrick – Painting
  • Derrick – Underside Painting
  • Derrick – Installation
  • Guide Line Survey
  • Guide Line Repairs
  • Paint Repair Activities
  • Splash Zone maintenance
  • Drop Object Survey
  • API 4G / LOLER Inspections
  • LGI – Lifting Gear Inspections
  • Helideck – Underside Inspection
  • Helideck – Underside Painting
  • Helideck – Integrity Survey
  • Helideck – Drop Test
  • Helideck – Load Test
  • Under the Deck Inspection
  • Under the Deck Maintenances
  • Cable Pulling
  • Cable Tray Installations
  • Superstructure Painting
  • Tank – Internal Cleaning
  • Tank – Internal Painting
  • Pad Eye Installations
  • Crane Inspection
  • Removal of Redundant Structures
  • Overboard inspection, repair and maintenance activities
  • Helideck – Perimeter Net Installation, Inspection, Replacement
  • Installation, Removal and replacement activities by rope access crew without scaffolding

IPES specialist service division offer inspection, repair, maintenance, installation, refurbishment and replacement services to Jack Up Rigs, Semi-Submersible Rigs, FPSO – Floating Production Storage and Offloading Unit, MODU – Mobile Offshore Drilling Unit, MOPU – Mobile Offshore Production Unit, etc

We offer the following services;

  • Class Inspection Survey
  • Structural Integrity Survey
  • Thickness Survey
  • Monkey Ladder Repairs
  • Monkey Ladder Installations
  • ACWL Replacement, Repairs
  • Jetting Pipe Replacement
  • Ladder Replacement
  • Anode Survey
  • Anod Depletion Survey
  • Anode Replacement
  • Derrick – Degreasing
  • Derrick – Painting
  • Derrick – Underside Painting
  • Derrick – Installation
  • Guide Line Survey
  • Guide Line Repairs
  • Paint Repair Activities
  • Splash Zone maintenance
  • Drop Object Survey
  • API 4G / LOLER Inspections
  • LGI – Lifting Gear Inspections
  • Helideck – Underside Inspection
  • Helideck – Underside Painting
  • Helideck – Integrity Survey
  • Helideck – Drop Test
  • Helideck – Load Test
  • Under the Deck Inspection
  • Under the Deck Maintenances
  • Cable Pulling
  • Cable Tray Installations
  • Superstructure Painting
  • Tank – Internal Cleaning
  • Tank – Internal Painting
  • Pad Eye Installations
  • Crane Inspection
  • Removal of Redundant Structures
  • Helideck – Perimeter Net Installation, Inspection, Replacement
  • Overboard inspection, repair and maintenance activities
  • Installation, Removal and replacement activities by rope access crew without scaffolding

IPES specialist service division offer inspection, repair, maintenance, installation, refurbishment and replacement services to Jack Up Rigs, Semi-Submersible Rigs, FPSO – Floating Production Storage and Offloading Unit, MODU – Mobile Offshore Drilling Unit, MOPU – Mobile Offshore Production Unit, etc.

  • Class Inspection Survey
  • Structural Integrity Survey
  • Thickness Survey
  • Monkey Ladder Repairs
  • Monkey Ladder Installations
  • ACWL Replacement, Repairs
  • Pipe Replacement
  • Ladder Replacement
  • Anode Survey
  • Anod Depletion Survey
  • Anode Replacement
  • Paint Repair Activities
  • Installation, Removal and replacement activities by rope access crew without scaffolding
  • Splash Zone maintenance
  • Overboard inspection, repair and maintenance activities
  • Drop Object Survey
  • API 4G / LOLER Inspections

IPES specialist service division offer inspection, repair, maintenance, installation, refurbishment and replacement services to Jetty Structures.

We offer the following services;

  • Structural Integrity Survey
  • Thickness Survey
  • Pipe Replacement
  • Paint Repair Activities
  • Splash Zone maintenance
  • Cable Pulling
  • Cable Tray Installations
  • Removal of Redundant Structures
  • AMC – Annual Maintenance Contracts
  • Overboard inspection, repair and maintenance activities
  • Installation, Removal and replacement activities by rope access crew without scaffolding

IPES specialist service division offer inspection, repair, maintenance, installation, refurbishment and replacement services to Splash Zone Areas of the following structures.

We offer splash zone services to the following structure;

  • Jetty
  • Offshore Platforms
  • Offshore Rigs
  • Risers

IPES specialist service division offer the following services on Helideck;.

  • Load test of the Helideck Structure
  • Drop test of perimeter nets
  • Replacement of Perimeter Nets
  • Renovation of TD / PM & H Markings
  • Supply & installation of TD / PM and H Marking lights for night landing facility
  • Coordination of Certification of Helideck as per Cap 437 guide lines